Customization: | Available |
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Type: | Rolling Machine |
Forging Forming Method: | Mold Forging |
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1. Alien S650 CNC Four-Roll Plate Rolling Machine
Automated step optimization and seam gap adjustment (±%) with a state-of-the-art card-based motion controller, elevating the industry benchmarks for CNC four-roll intelligent control.
2. Powered by a robust ARM9 CPU (400MHz, 128MB), our HMI supports USB/COM/Ethernet and MODBUS/S7 protocols. This is seamlessly integrated with high-speed PLC for ultimate IoT/smart factory compatibility.
3. Guarantees unparalleled oil flow parity for synchronized side/lower roll cylinders, while smart micro-adjustments achieve rapid leveling. Featuring NOK seals and conical hydraulic fittings, it assures leak-free operation.
4. The box-type welded frame, stress-relieved via precision annealing, ensures unmatched rigidity and precision. A modular design simplifies maintenance, while CNC machining delivers unrivaled accuracy.
5. Equipped with linear guides and inverted hydraulic cylinders to minimize deflection. Removable bearing housings allow for swift roll/shaft replacement, enhancing efficiency.
6. Clamps are engineered closer to the sheet edges for superior feed control, optimizing pre-bending accuracy to perfection.
7. CNC-ground surfaces achieve an exceptional <0.10mm radial runout and 0.4μm roughness, ensuring consistent and superior forming results.
8. CNC-milled keyways feature replaceable flat keys, while wear-resistant copper plates on flip bearings enable precise restoration and long-term durability.
9. Centralized lubrication paired with an energy-saving mode significantly reduces maintenance needs and idle power consumption, optimizing operational efficiency.
10. A reinforced frame and high-speed rolls (side: 300mm/min; main: 5000mm/min) enhance output by an impressive 20%, all while reducing operational costs.
This machine stands as a pinnacle of cutting-edge automation, precision engineering, and unyielding durability, establishing a new standard in intelligent plate rolling technology.